We – EPG Team the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears manufacturing unit in China with 5 various branches. For a lot more specifics: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
Vertical Pellet Machine Spare Portion Pellet Die
Weikeer can manufacture diverse sorts of ring dies according to clients’ demands
The items are commonly used to massive, medium & tiny-sized aquaculture, foods and feed mills, livestock farms, poultry farms, person farmers and little & medium-sized farms, farmers or huge, medium & small-sized feed mills, which are feed processing machinery for immediately pressing corns, bean pulp, straws, grass, rice husks and EPT shattered objects into granules.
Ring die is quite crucial part of ring die pellet machine in the total producing process. The good quality of ring die not only right relates with the good quality and output of pellets, but also the working state of tools and maintenance cost.
Introduction of pellet device ring die
1. Content of the ring die: X46Cr13 /4Cr13(stainless metal), 20MnCr5/20CrMnTi (alloy metal) or customized
2. Hardness of ring dies: 52-60 HRC
three. Diameter of ring die can do: 1.0mm up to 28mm
4. Pellet die kind can do: Ring Die or Flat Die
five. Outer diameter can do: Outer diameter up to 1800mm
six. Pellet Die product we can personalize:
CPM, Buhler, CPP, OGM, Zhengchang(SZLH/MZLH), Amandus Kahl, Muyang(MUZL), Xihu (We EPT Lake) Dis.(XGJ), AWILA,PTN, Andritz Sprout, Matador, Paladin, Sogem, Van Arssen, Yemmak, Promill and so forth. We can also customise for you in accordance to your drawing.
Relation amongst die hole construction and pelleting
one.Straight hole and release stepped gap
It is suitable for compound feed processing
2.Exterior conical gap
It is appropriate for the processing of substantial-fibre feed like de-body fat chaff
3.Inside conical hole and compression-variety stepped hole
This relevant for the approach of herbage powder feed of light-weight proportion
We should consider to steer clear of making use of launch stepped gap(force-aid vent)
Since discharing is not effortless for holes in the rows of the edge of ring die, stress-relief vent is created there.
We need to sustain and verify the pellet mill’s spare components: ring dies, roller assembly,roller shell, gear shaft,screws, bearings, coupling and so forth. Simply because they are consider up about 8% of the equipment co EPT every single 12 months (principal for these kinds of as wooden chipper, hammer mill and pellet mill.)
Specification custom-made:
We can provide ring die for all the main brand names of pellet device these kinds of as ANDRITZ, CPM, ZCME, IEMME, JKAP, SOGEM, SPROUT(UMT), MATADOR(UMT), MABRIK,BUEHLER, PALADIN, PTN, YIAD,JIATONG,PROMILL,YEMMAK and so forth.Customized proportions and drawings of ring die are welcome.
Adhering to are the regular Design of every brand:
For Zhengchang pellet mill: SZLH250, SZLH300,SZLH320,SZLH350,SZLH400,SZLH420,SZLH508, SZLH678, SZLH768, and so on
For Muyang pellet mill: MUZL180, MUZL350, MUZL420, MUZL600, MUZL1200, MUZL610, MUZL1210, MUZL1610, MUZL2571 MUZL350X, MUZL420X, MUZL600X, MUZL1200X(Specifically for shrimp feed pellet, diameter: 1.2-2.5mm)
For Awila pellet mill: Awila420, Awila350, etc
For Buhler pellet mill: Buhler304, Buhler420, Buhler520, Buhler660, Buhler900, and so on.
For Kahl pellet mill(Flat die): 38-780, 37-850, 45-1250, and so on
Main EPT Method of Ring die
1.Forging and Lathing:
Really exact forging and lathing assure high dimensional accuracy, vibrant and cleanse floor.
two.Die Gap processing:
Sophisticated Germany gun drill gear, also EPT and drilling hole software program are used in die hole processing:
Substantial accuracy of die hole positon
Substantial rotating speed and imported too EPT and cooling liquid guarantees process conditions as drilling necessary
Little roughness of the processed die hole, make sure pelleting output and top quality
Quality and support lifestyle of die is confirmed.
three.Vacuum heat treatment method
Function:
Ring die surface:No oxidation response
Die hole inner floor: EPT smoothness
High stability, High hardnessHigh tenacity
Compression Ratio of Ring Die
Generally talking, the greater the compression ratio, the denser the completed pellets.But it does not indicate that the higher the compression ratio, the better the pellet top quality.Compression ratio should be calculated dependent on uncooked content for making pellets and type of feed.
Customers can customise dies with diverse gap diameter and compression ratio, in accordance to various situation and necessity.
| Hole Diameter(mm) | Compression Ratio | |
| Poultry&livestock feed | two.5-4.five | one:4-1:eight |
| Fish&Shrimp feed | 1.-2.five | one:sixteen-1:28 |
| Biomass&Wood pellet | six.-12. | 1:4-1:eight |
The mo EPT widespread structure of die hole are straight holeRelease stepped holeExternal conical gap and internal conical hole, etc. Diverse die holes framework are appropriate for various uncooked content and feed system for making pellets.
| Model | Material Type | Feed Type | Holes Diameter of ring die |
| one | High starch feed | φ2-φ6 | |
| two | Pellet of livestock and poultry | High energy feed | φ2-φ6 |
| three | Pellet of aqua feed | High protein feed | φ1.5-φ3.5 |
| four | Pellet of compound fertilizer | Feed include urea | φ3-φ6 |
| 5 | Pellet of hops | High fibre feed | φ5-φ8 |
| six | Pellet of chrysanthemum | High fibre feed | φ5-φ8 |
| seven | Pellet of peanut shell | High fibre feed | φ5-φ8 |
| eight | Pellet of cottonseed hull | High fibre feed | φ5-φ8 |
| nine | Pellet of turf | High fibre feed | φ5-φ8 |
Heat Ideas
How to maintain and examine the ring die?
1.The rollers must be correctly adjusted, make positive the hole inlets are not destroyed by contact with the rollers or as a result of tramp metallic
two.Material must be evenly distributed across the whole doing work area
3.Make certain that all holes operate uniformly, opening the clogged holes if required
4.When changing dies, very carefully examine the problem of the die seating surfaces and repairing methods like collar, clamp or use ring.
FAQ:
one.Q:Are you a trading organization or a manufacturer?
A:We are a manufacturer, which has almo EPT 20 a long time of experience in this industry.
two.Q:How can I get to your company?
A:You can get a flight to HangZhou Lukou Airport. Then you can take the high-pace railway from HangZhou station to HangZhou station. Or We will go to choose up.
3.Q:Do you have some overseas customers making use of your pellet mill die?
A:Of course, we have.Our firm has established enterprise interactions with buyers in South Africa, Canada,Vietnam, Argentina, EPT Zealand, Peru, India,Pakistan, Ecuador etc.
four.Q:How extended can your ring die be employed?
A:Our ring die has lengthy support lifestyle.The service life time is about 1000-2000 hrs.
5.Q:What are the aspects affecting the lifespan of a die?
A:There are many elements have an effect on the services daily life of a die:
The composition of raw substance
The qualities of uncooked materials
The moisture and fat content material of material just before pelletizing
The particle measurement of the mash
The warmth conditioning of the mash
The pellet mill controls
Several other folks
6.Q:How to purchase your pellet mill spare areas?
A:Ju EPT tel: +86~13 0571 88828l us the model and design of your pellet device, we will make the specific pellet mill spare components for you.
Welcome to check out us!
We – EPG Team the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears manufacturing unit in China with 5 different branches. For a lot more specifics: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828 The use of original equipment manufacturer’s (OEM) portion quantities or trademarks , e.g. CASE® and John Deere® are for reference functions only and for indicating solution use and compatibility. Our business and the shown substitute elements contained herein are not sponsored, approved, or created by the OEM.
