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SZ Collection Complete Computerized Die-Chopping and Creasing Machine
- Technical specs:
Product | Unit | QMY1200 (SZ1200) |
QMY1300 (SZ1300) |
QMY1500 (SZ1500) |
Max. Paper Size | mm | 1200*780 | 1300X960 | 1500X1100 |
Min. Paper Size | mm | 350*350 | 400X410 | 500X440 |
Max. Die-chopping Size | mm | 1180*760 | 1280X940 | 1480X1080 |
Max. Speed | sh/h | -5000 | -4600 | -4000 |
Max. Wor ept Force | T | three hundred | three hundred | three hundred |
Cardboard sheet thickness | gsm | 250-800 | 250-800 | 250-800 |
Corrugate sheet Thickness | mm | one-7 | 1-7 | 1-7 |
Die-cutting Precision | mm | ±0.5 | ±0.5 | ±0.5 |
Complete Electrical power | KW | 22.five | 22.5 | 27.five |
Whole Bodyweight | kg | 13500 | 15000 | 18000 |
General Dimension | mm | 7000*4000*2250 | 7750*4100*2245 | 8400*4600*2245 |
Characteristics of the equipment:
Primary Features:
- The Bobst variety lower construction tends to make the slicing platform motion like a scissor, it will understand a full and simpler reduce.
- Principal worm gear utilizes alloy copper materials, soon after the skilled operator’s guide scraping remedy and strict normal screening, it can assures the driving parts 10 years life.
- The major chains undertake imported British Renold brand, the differences of 10 chains are much less than .2mm.
- The link amongst gear box and driving shaft adopts sleeve and pin construction ensuring a strong link.
- Velocity:
The machine adopts frequency controller to attain stepless speed acceleration which can get to to 5000 moments for each hour. Throughout actual generation, it can typically operate at 3600 to 4200 occasions per hour according to the high quality of the board. If the top quality of the paper is excellent, a good operator even can function the device at maximum velocity.
- Basic safety:
As it is demonstrated in the photo of the machine, the equipment adopts automatic paper feeding strategy which retains the operator absent from the die-reducing element. The mounting and adjustment of the die plate is also accomplished outdoors of the die-reducing portion with sensors and detectors at die-cutting part to make sure that the device can not be commenced when the die-cutting plate is at adjustment status.
Besides the sensors at die-chopping element, there are sensor or approach switches at window element to make the whole device at monitoring position to ensure its protection.
- Procedure usefulness:
There is Gentleman-equipment interface set up in the control panel which will displays the protection position of the machine as properly as malfunctions to aid the operator. Digital camera is also set up in front of the operator for him/her to keep track of the procedure position at the delivery component.
- Primary Buildings and Crucial Materials Employed
- 4 Primary Huge Areas:
They are: base station, transferring platform, higher system and device wall. The bottom station is produced of gray solid iron -HT 200 the transferring platform is ductile iron – QT forty two-ten and the machine wall is high quality A3 steel.
- Main Generate:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment types a moving set to guarantee steady pressure out put of not considerably less than three hundred tons.
The substance for the worm shaft is 40Cr with quenching therapy and gear hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-reducing and Creasing Component:
The generate is transferred by means of crank rod to pendulum which will deliver the relocating system to shift up and down to reach die-cut and creasing purpose.
The pendulum is created of high quality ductile iron. The pendulum axis is accomplished by induction harden with surface area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 variety computerized die-chopping and creasing device. In contrast with computerized die-slicing and creasing device which is utilised for cardboard die-reducing, this sort of computerized die-slicing and creasing equipment is largely utilized for corrugated board which wants much less pressure for die-chopping, in this situation fairly some producers have produced more compact width on the pendulum and more compact diameter on the pendulum shaft. We preserve broader pendulum and bigger diameter on its shaft to make our equipment final for a for a longer time life.
The die-reducing plate employs 7 mm 75 Crl plate which has far more hardness and existence span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to make sure the boarding conveying accurate and secure.
The equipment makes use of gripper bar type with 12A lengthy joints chain which is considerably less in excess weight and much less shock to the intermittent device under the precondition to ensure the power of the chain. The brand name of the chain is Renold U.K with substantial specific and quality. .
The Gripper bar adopts aviation aluminum with three bridge variety- light in excess weight and higher in toughness.
- Electric powered Part
The electrical parts are made and assembled according to the European CE regular and utilizes entire world vast acknowledged model products.
- Installation of Die
The die mounting and dismounting adopts aspect withdrawing techniques which time conserving and effortless for operation.
There are two ways for the fixation of the die-both by bolt or clippers which are subject to customer’s tips.
The chase loc ept is pneumatic which is easy, hassle-free and dependable.
- Particular Figures of Our Device:
- Clever And Specific Entrance Lay Style:
When compared with the card board sheet, the corrugated board has far more energy. If the corrugated board abnormally reaches to the front lay, it will hurt the front lay and the gripper bar when the front lay reaches to its greatest situation.
Normally the producers will put in sensors on this element to end the device when the paper is fed abnormally to the front lay. However, when the equipment is operating at the large pace, the inertia will carry the machine to operate for a whilst to make the entrance lay to its greatest level and then also damage the front lay and the gripper bar.
Our unique design is that when the abnormal board feeding transpires and being detected, the front lay can by no means reaches to its greatest level which can make free of charge from front lay and gripper bar damages simply because of irregular paper feeding.
As it is our unique layout, so there is no image to be demonstrated listed here.
- Automobile-Guide Switching Technique
The Feeding system for this variety of machine can do auto and handbook. When the sheet condition is very good, you can use auto-perform. When the condition of the sheet is not very good, you can use manual function and do sheet feeding manually.
When the sheet is not very good in shape,, you can open the rear beam and lift up the feeder to do handbook feeding.
- Configurations:
Title | Brand and Origin | Remarks |
Bearing | SKF Swiss | Key portion |
IKO Japan or HangZhou, China | Not important part | |
Chain | Renold U.K | Principal Chain ( Discrepancy of considerably less than .2 mm for for each 10 chains of equipment chain size) |
CHOHO Japan | Other Chain are Choho Japan | |
Relay | Omron Japan | |
Contactor, buttons | TELEMECANIQUE France |
|
Photograph Electric powered Change | Fotek ZheJiang | |
Stabilizer | MEANWELL ZheJiang | |
Variator | Delta ZheJiang | |
Major Motor | Siemens | Joint Venture |
PLC | Delta, ZheJiang | |
Male-machine Interface | Delta | |
Pneumatic Elements | Dawn, ZheJiang | |
Rotary Joints | SMC Japan | |
Motor at feeding and delivery | CPG ZheJiang |
/ The use of unique tools manufacturer’s (OEM) portion quantities or logos , e.g. CASE® and John Deere® are for reference needs only and for indicating merchandise use and compatibility. Our company and the shown substitute parts contained herein are not sponsored, accredited, or made by the OEM. /